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ID : 3420

Precautions for Use

This section describes the precautions for use according to the following categories.

Note the following when using the robot protective jacket set for food processing:

Precautions When Using the Robot Jacket

Precaution Detail

Guide for replacement

The robot jacket is expendable. It is recommended that it should be replaced after about one year of use. Also, check the robot jacket periodically and replace it if any scratch, tear, or fraying is found.

* The robot jacket is warranted only during a period from taking it out of the package to putting it on the robot.

Notes on putting on/taking off

  • Be sure to turn off the robot controller before putting the jacket on or taking it off.
  • Do not expose the robot jacket to any strong impact or friction. Otherwise, it may be damaged sooner.
  • Be careful when taking the robot jacket off because the robot unit surface may be extremely hot right after stopping. Wait for a certain period of time before taking the robot jacket off after the robot stops.
  • Wipe grease off the outer surface with alcohol before installing the flange.
Precautions for use
  • Avoid using the robot in a way that intentionally brings food into contact with the robot jacket.
  • When the robot jacket is put on the robot, the temperature of the robot unit is more likely to rise, causing an overload error. In such a case, change the operation, such as slowing down the robot.
  • Do not apply external force of 5 kgf directly to the robot jacket. Otherwise, the service life of the jacket may be shortened.
  • Do not put the robot jacket on any other robot than those supported by DENSO.
  • With the robot jacket on, the shape of the robot is difficult to see. Check the posture of the robot with TP before teaching.
Storage
  • Store the robot jacket in a cold, dark place without high temperature and humidity.
Others
  • Take the robot jacket off before performing the following operations:

    - Moving the robot
    - Replacing the encoder backup battery
    - Changing the mechanical end
  • Take the robot jacket off and remove the robot jacket mounting flange from the robot before performing CALSET

Conditions for Designing the End-effectors

Note the following when designing the end-effectors:

  • Maximum payload, maximum allowable inertia (inertia moment)

    The following table shows the specifications of each robot with the protective jacket on.

    Item VS-068 VS-087
    Maximum payload 6 kg
    Maximum allowable inertia (inertia moment)

    Around J4 and J5: 0.440 kgm2

    Around J6: 0.100 kgm2

    Make sure to stay within the allowable ranges indicated above.

    In calculation for an end-effector design, take into account not only an end-effector but also all loads to be applied to the flange such as workpieces, wiring, and piping. Design an end-effector (including workpieces) so that it does not vibrate.

    When calculating the mass of the loads to be applied to the flange such as the end-effector and workpieces, add the mass (0.7 kg) of the robot mounting flange to the value.

    For example, when the mass of the end-effector is 3.0 kg and the mass of any other object than the end-effector, such as workpieces, is 0.2 kg, the total mass of the load to be applied to the flange will be as follows:

    3.0 kg + 0.2 kg + 0.7 kg = 3.9 kg

    If the end-effector design requirements are not met, the clamped sections of the robot unit may become loose, rattle or get out of position. In the worst case, the mechanical parts of the robot and the controller may become damaged.

    The graph below shows the distribution of the center of gravity position of an end-effector (including workpieces) whose volume is relatively small.

    Referring to the graph, design an end-effector.

  • Position of the tool

    Installing the robot jacket mounting flange moves the end-effector mounting face by 70 mm in the approach vector direction.

    When setting the tool, add 70 mm to the approach vector direction.

  • Conditions for the end-effector mounting face (in an environment where water drops may fall near the end-effector)

    The outer dimensions of the mounting face on the end-effector must have a diameter of 59 mm or more so that the circumference of the O-ring for the robot jacket mounting flange-A can be crushed.

    Set the roughness of the contact surface with the O-ring on the end-effector to Rz 6.3 (Ra 1.6). Make sure that feed machining is not performed for the contact finish. If the conditions are not met, water drops may enter the robot jacket, causing damage to the robot unit.

  • If the diameter of the end-effector is larger than 70mm, when you lay the user wiring and piping through the cable gland, pay attention to the bending radius. In this case, because the end-effector is large, passing the user wiring and piping straight through the cable gland will hit the end effector. To by-pass the end-effector, the wiring and piping need to be bent.

    If the bending radius of the wiring and piping are too small, it may be damaged or lead to loss of performance. To avoid that, ensure buffer space between the end-effector and the cable ground to provide sufficient bending radius to the user wiring and piping.

    For details, refer to "Notes on End-effector Dimensions (PDF:215KB)".

Cleaning and Sterilizing the Robot Protective Jacket When the End-effector Is Removed

When washing and sterilizing the removed end-effector, be sure to attach the washing protective cover as shown in the figure below because liquid may enter the inside without the cover.

Make sure that the O-ring is installed on the robot jacket mounting flange-A before attaching the washing protective cover.

The washing protective cover is sold as an option (Part number: 410389-317*).

There are positioning holes for the washing protective cover on the contact surface with the robot jacket mounting flange-A. Attach the washing protective cover while aligning with the positioning holes on the robot jacket mounting flange-A.

  • To wash the robot jacket when it is put on the robot, be sure to clean it with wiping.
  • Do not use the washing protective cover for any other purpose than washing.

ID : 3420

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